复合材料转子泵喷推进器流固耦合特性研究

Research on the Fluid-Structure Coupling Characteristics of Composite Material Rotor Pump Jet Propulsion System

  • 摘要: 【目的】复合材料作为各向异性材料,可设计性强,且泵喷推进器结构较为复杂,复合材料泵喷推进器在流固耦合作用下,复合材料转子受到水动力的载荷,会产生较大的变形,其转子结构变形、应力应变、水动力性能评估难度较大。文章研究内容从金属材料泵喷水动力性能出发,逐步递进,研究复合材料的应用对复合材料泵喷的影响,并对其结构变形、应力应变、水动力性能等进行进一步的分析。同时通过预变形优化设计,使得复材泵喷在不丧失其复材特性优势的情况下,恢复其水动力性能。【方法】首先,以直径为0.2375的复合材料泵喷推进器作为研究对象,基于复合材料泵喷推进器流固耦合迭代算法,采用Carbon/Resin matrix(碳纤维/树脂基)作为复材铺层材料,节选-30°、-20°、-10°、0°、10°、20°、30°不同角度的复合材料转子泵喷进行铺层设计,进行双向流固耦合数值计算,并对转子的结构变形、应力应变、水动力性能等进行评估计算。在此基础上通过对复合材料转子的预变形设计,使复合材料泵喷恢复其水动力性能。【结果】数值计算结果表明,金属泵喷推进器在流固耦合的作用下变形较小,而复合材料泵喷推进器在不同铺层角度下的变形量有所不同;在铺层角度-30°~-10°时,复合材料转子向着螺距角减小的方向变形;在10°~30°时,复合材料转子则向着螺距角增大的方向变形,在铺层角度为0°的情况下,其螺距角相较于金属转子螺距角产生的变化较小,故水动力性能与金属转子较为贴合。通过比对不同半径处螺距角变化量,发现复合材料转子其最大变形处均发生在叶梢处。通过预变形设计后的复合材料转子,其恢复后的水动力性能与金属泵喷推进器的误差在3%内,达到了恢复其水动力性能的目的。【结论】所得结果对复合材料泵喷的结构设计、改善其水动力性能提供了一定参考。

     

    Abstract: Objectives As an anisotropic material, composite materials offer significant design flexibility. However, the structural complexity of pump-jet propellers, combined with fluid-structure interaction effects, leads to substantial deformation of composite rotors under hydrodynamic loads. This complicates the evaluation of structural deformation, stress-strain behavior, and hydrodynamic performance. This study builds upon existing hydrodynamic performance data for metallic pump-jet propellers and progressively investigates the influence of composite material application on the performance of composite rotor pump-jets. Further analysis is conducted on structural deformation, stress-strain response, and hydrodynamic characteristics. Additionally, through pre-deformation optimization design, the hydrodynamic performance of the composite pump-jet is restored while preserving the inherent advantages of composite materials.Methods A composite pump-jet propeller with a diameter of 0.2375 m was selected as the research subject. Based on a fluid-structure interaction iterative algorithm for composite pump-jet propellers, Carbon/Resin matrix was used as the layup material. Layup designs were performed for composite rotor pump-jets at ply angles of -30°, -20°, -10°, 0°, 10°, 20°, and 30°. Two-way fluid-structure coupling numerical simulations were carried out to evaluate structural deformation, stress-strain distribution, and hydrodynamic performance of the rotor blades. Subsequently, a pre-deformation design was applied to restore the hydrodynamic performance of the composite rotor pump-jet.Results Numerical results indicate that metallic pump-jet propellers undergo minor deformation under fluid-structure interaction, whereas composite rotor pump-jets exhibit varying degrees of deformation depending on the ply angle. For ply angles between -30° and 0°, the composite rotor deforms in the direction of reduced pitch angle; for angles between 0° and 30°, it deforms toward an increased pitch angle. At a ply angle of 0°, the change in pitch angle is minimal compared to that of the metallic rotor, resulting in hydrodynamic performance closely matching that of the metallic counterpart. Analysis of pitch angle variations along the blade radius revealed that the maximum deformation of the composite rotor consistently occurs near the blade tip. After pre-deformation optimization, the hydrodynamic performance of the composite rotor was restored to within 3% of that of the metallic pump-jet, achieving the intended recovery objective.Conclusions The findings provide valuable insights for the structural design of composite rotor pump-jets and contribute to the improvement of their hydrodynamic performance.

     

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