融合物理知识驱动与大语言模型推理的轴系故障诊断方法

A Fault diagnosis method for shafting systems integrating physics-driven knowledge and large language model reasoning

  • 摘要:
    目的 针对船舶推进轴系故障诊断中故障类型可识别但故障设备难定位的问题,提出一种融合机理特征建模与知识图谱约束推理的智能诊断方法。
    方法 构建ShaftAgent三层架构诊断框架,其中机理建模层用于提取设备级振动与辅助系统特征,可解释分析层采用XGBoost实现故障分类,并提出设备级SHAP归因聚合方法以实现故障设备的自动定位,知识增强推理层则用于构建“设备−现象−机理−故障”层次化知识图谱,并结合多阶段提示词工程驱动大语言模型生成诊断报告,通过一致性校验机制确保输出符合物理规律。
    结果 结果显示,ShaftAgent故障分类的准确率达96.8%,设备定位准确率达94.2%,诊断报告专家综合评分为4.70分,消融实验验证了各模块的有效性。
    结论 研究表明ShaftAgent能有效解决传统方法设备级定位能力不足与可解释性欠缺的问题,可验证知识图谱约束下大语言模型应用于工业故障诊断的可行性,能为船舶轴系智能运维提供新的技术途径。

     

    Abstract:
    Objective To address the challenge in marine propulsion shafting fault diagnosis where fault types can be identified but the faulty equipment is difficult to localize, this study proposes an intelligent diagnostic method that integrates mechanism-based feature modeling with knowledge graph-constrained reasoning.
    Methods A three-layer ShaftAgent diagnostic framework is developed. The mechanism modeling layer is used to extract equipment-level vibration features and auxiliary system features. The interpretable analysis layer employs XGBoost for fault classification and introduces an equipment-level SHAP attribution aggregation method to enable automatic localization of faulty components. The knowledge-enhanced reasoning layer is designed to build a hierarchical knowledge graph of “equipment-phenomenon-mechanism-fault”, which, together with multi-stage prompt engineering, guides large language models to generate diagnostic reports. A consistency verification mechanism is further incorporated to ensure that the generated outputs conform to physical laws.
    Results Experimental results show that ShaftAgent achieves a fault classification accuracy of 96.8%, an equipment localization accuracy of 94.2%, and an expert-evaluated comprehensive score of 4.70 for diagnostic reports. Ablation experiments validate the effectiveness of each module.
    Conclusion The results indicate that ShaftAgent can effectively address the limitations of traditional methods in terms of insufficient equipment-level localization capability and weak interpretability. Moreover, the study verifies the feasibility of applying large language models to industrial fault diagnosis under knowledge graph constraints, providing a new technical pathway for intelligent operation and maintenance of marine propulsion shafting systems.

     

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