贾明远, 王江超, 李梦, 郭胜, 赵宏权, 刘敬喜. 考虑轧制应力的T型接头残余应力评估及热处理应力消除研究[J]. 中国舰船研究. DOI: 10.19693/j.issn.1673-3185.03711
引用本文: 贾明远, 王江超, 李梦, 郭胜, 赵宏权, 刘敬喜. 考虑轧制应力的T型接头残余应力评估及热处理应力消除研究[J]. 中国舰船研究. DOI: 10.19693/j.issn.1673-3185.03711
Investigation on Residual Stress Evaluation of T-joint Considering Rolling Stress and Heat Treatment Stress Relaxation[J]. Chinese Journal of Ship Research. DOI: 10.19693/j.issn.1673-3185.03711
Citation: Investigation on Residual Stress Evaluation of T-joint Considering Rolling Stress and Heat Treatment Stress Relaxation[J]. Chinese Journal of Ship Research. DOI: 10.19693/j.issn.1673-3185.03711

考虑轧制应力的T型接头残余应力评估及热处理应力消除研究

Investigation on Residual Stress Evaluation of T-joint Considering Rolling Stress and Heat Treatment Stress Relaxation

  • 摘要: 【目的】焊接残余应力严重影响焊接结构的力学性能及断裂强度,需要对其进行精确的评估分析及消应力处理;同时,高强钢厚板多采用TMCP(Thermal Mechanical Control Process)热机械控制工艺,板材内部会存在较为复杂的初始应力,显著地影响焊接残余应力的精确评估。【方法】以30mm厚的EH550钢板材为研究对象,采用常用的CO2气体保护焊,完成T型接头的多层多道焊;焊接结束冷却至室温后,通过非破坏性的X射线衍射法测量了焊接残余应力;完成了接头退火热处理消除残余应力的试验,并测量了热处理后的残余应力,且获得了T型接头横断面的宏观金相。根据焊缝宏观金相及焊接工艺参数建立有限元网格模型,提出了高强钢厚板的轧制应力分布函数,在通用有限元软件ANSYS中进行瞬态热-弹-塑性有限元分析,模拟焊接以及热处理过程中的残余应力变化。【结果】预测的焊接与热处理后的残余应力,与实验测量数据高度吻合;热处理后残余应力极值由500MPa以上降至105MPa。【结论】相关研究成果,可用于高强钢厚板焊接残余应力的精确评估分析以及退火热处理消除残余应力的工艺制定。

     

    Abstract: Objectives The welding residual stress seriously affects the mechanical properties and fracture strength of welded structures, so it is necessary to accurately evaluate and reduce the stress. At the same time, TMCP (Thermal Mechanical Control Process) is used in high strength thick steel plates, and there will be complex initial stress inside the plate, which will significantly affect the accurate evaluation of welding residual stress. Methods With 30mm thick EH550 steel sheet as the research object, the common CO2 gas shielded welding was used to complete the multi-layer and multi-pass welding of T-joint. After the welding was cooled to room temperature, the residual stress was measured by non-destructive X-ray diffraction method. The test of removing residual stress by annealing and heat treatment of the joint was completed, and the residual stress after heat treatment was measured. The macro metallography of T-joint cross section was obtained. The finite element mesh model is established according to the macro metallography and welding process parameters of weld, and the rolling stress distribution function of high strength steel plate is proposed. Transient thermal-elastic-plastic finite element analysis is performed in the general finite element software ANSYS to simulate residual stress during welding and heat treatment. Results The predicted residual stress after welding and heat treatment is in good agreement with the measured data. After heat treatment, the extreme residual stress decreased from more than 500MPa to 105MPa. Conclusions The relevant research results can be used for the accurate evaluation and analysis of the welding residual stress of high strength steel plate and the formulation of the process of eliminating the residual stress by annealing heat treatment.

     

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