王江超, 杜仕忠, 牛业兴, 张庆亚, 赵宏权, 吴磊, 陈震. Q690厚板对接焊残余应力评估及其对焊接接头断裂性能的影响[J]. 中国舰船研究. DOI: 10.19693/j.issn.1673-3185.03308
引用本文: 王江超, 杜仕忠, 牛业兴, 张庆亚, 赵宏权, 吴磊, 陈震. Q690厚板对接焊残余应力评估及其对焊接接头断裂性能的影响[J]. 中国舰船研究. DOI: 10.19693/j.issn.1673-3185.03308
Evaluation of Residual Stress and Its Influence on Fracture Performance of Q690 Thick Plate Butt Welded Joint[J]. Chinese Journal of Ship Research. DOI: 10.19693/j.issn.1673-3185.03308
Citation: Evaluation of Residual Stress and Its Influence on Fracture Performance of Q690 Thick Plate Butt Welded Joint[J]. Chinese Journal of Ship Research. DOI: 10.19693/j.issn.1673-3185.03308

Q690厚板对接焊残余应力评估及其对焊接接头断裂性能的影响

Evaluation of Residual Stress and Its Influence on Fracture Performance of Q690 Thick Plate Butt Welded Joint

  • 摘要: 【目的】作为海洋平台主要部件的高强钢厚板焊接结构,其残余应力难以精确且完整地评估,且直接影响焊接接头的断裂性能及海洋平台的运营成本。【方法】以75 mm厚Q690高强钢为研究对象,制定了多层多道对接焊工艺,且完成了对接接头的焊接;通过轮廓法获得了中剖面的纵向残余应力。【结果】基于自主开发的高效热-弹-塑性有限元计算,再现了厚板多层多道焊的热循环、微观组织演变等现象,预测的熔池形状、金相体积分数,都与试验测量基本吻合;考虑焊接固态相变以及高强钢轧制初始应力的力学分析,计算的焊接残余应力与测试结果一致,且得到了横向残余应力分布。将单轴拉伸试验与GTN损伤模型相结合,提出了Q690高强钢的GTN模型参数,分析了金属母材以及焊接接头试样的断裂特性和应力-应变曲线;考虑焊接微观缺陷及横向残余应力,研究了残余应力影响焊接接头断裂性能的力学机理。【结论】相关研究可为高强钢厚板焊接结构残余应力及断裂性能评估,提供借鉴和指导。

     

    Abstract: Objectives As main component of offshore, welded structure with thick plate of high tensile strength steel has complicated residual stress which is difficult to accurately and comprehensively evaluate, and it will directly influence the fracture performance of welded joint and maintenance cost of offshore. Methods Taking Q690 high tensile strength steel with 75mm thickness as research object, butt welding processing for multi pass was made and its corresponding welding experiment was also carried out, and longitudinal residual stress on middle cross section was measured with contour method after cooling down. Results Based on effective thermal elastic plastic FE computation, behaviors such as thermal cycle, evolution of microstructure during multi pass welding of thick plate were represented, and predicted shape of welded pool as well as content of metallographic phase has a good agreement with measured data. With considering welding solid phase transformation and initial stress due to rolling, welding mechanical analysis obtained longitudinal residual stress well compared to measured results and transverse residual stress was also obtained. Combining experiment of axial tension and GTN damage model together, parameters of GTN for Q690 high tensile strength steel was presented, which was then employed to examine fracture performance as well as curve of stress-strain for base metal and specimen of welded joint. Moreover, fracture performance of examined welded joint of thick plate was also investigated with considering welding micro defect and transverse residual stress, while its mechanical mechanism due to welding residual stress was clarified. Conclusions Research and its result can be experience to evaluate residual stress and fracture performance of welded joints with high tensile strength steel and thick plate.

     

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